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SPECIFICATIONS

FASTENER SPECIFICATIONS

TRANSMISSION

Transmission Cooling - Volt

Single Use Non-Threaded Fasteners/Components

NOTE:

All fasteners/components listed in this table MUST BE DISCARDED and

replaced with NEW after removal.

Application

Transmission Oil Cooler Pipe Fitting Retaining Clip

Sealing Washer

Reusable Threaded Fastener Tightening Specifications

NOTE:

All fasteners listed in this table can be reused after removal.


Application

Specification

Metric (English)

Transmission Fluid Cooler Pipe Bolt

22 N.m (16 lb ft)

Transmission Fluid Cooler Pipe Fitting

11 N.m (97 lb in)

Transmission Fluid Cooler Thermal Bypass Valve Bolt

9 N.m (80 lb in)

DIAGNOSTIC INFORMATION AND PROCEDURES

TRANSMISSION OVERHEATS

Diagnostic Instructions


image Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure. image Review Strategy Based Diagnosis for an overview of the diagnostic approach.

image Diagnostic Procedure Instructions provides an overview of each diagnostic category.


Diagnostic Fault Information

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Cause

DTCs

Engine:

image Engine coolant level low

image Engine Overheating

image Incorrect engine coolant

image Old coolant or incorrect concentration level image Cooling system leak

image Radiator hose kinked or pinched

image Loose, missing, or damaged radiator air seals or deflector - restricted air flow

image The radiator and air conditioning condenser has air flow obstructions to include large amount of bent fins

image The cooling fans do not operate

image Inspect the engine mechanical for worn, leaking, cracked cylinder heads, or engine block


-

Transmission:

Vehicle Overload or Beyond Capacity Towing:

image Vehicle is overloaded

image Vehicle is towing beyond capacity. This vehicle is neither designed nor intended to tow a trailer or another vehicle.

image Vehicle modifications


-

Heat Transfer:

image Engine overheating

image Cooler restrictions - transmission fluid auxiliary cooler restricted flow or blockage

image Restricted air flow

image Vehicle modifications

image Aftermarket auxiliary cooler installed incorrectly, incorrect flow direction - reversed flow

image Restricted, blocked, or pinched transmission cooler lines image Stuck closed transmission thermal bypass valve


-

Transmission Abuse:

image Vehicle overloaded

image Vehicle is towing beyond capacity. This vehicle is neither designed nor intended to tow a trailer or another vehicle.

image Vehicle modifications


-

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Cause

DTCs

Vehicle Damage:

image Transmission oil cooler pipe kinked, pinched or restricted image Restricted air flow


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Transmission Fluid:

image Fluid leaks

image Low fluid level

image Contaminated or poor transmission fluid quality


P079A P079B

Low Fluid Pump Output:

image Low fluid level

image Blocked, damaged or loose filter image Pinched or restricted cooler lines

image Restricted cooler - damage or debris image Inefficient pump - worn


-

Clutch Slippage:

image Low fluid level

image Low fluid pump output

image Damaged or leaking clutch seals image Internal hydraulic leak

image Worn clutch plate assembly


P079A P079B


Circuit/System Description


The primary source of heat in the 5ET50 transmission is the drive motors. The drive motors are cooled by the transmission fluid. Hot fluid exits the drive motors and flows to the transmission oil cooler through the transmission cooler supply line and thermal bypass valve. The thermal bypass valve assembly is located near the lower left side of the radiator. The cooled fluid returns to the transmission through the transmission fluid cooler pipe assembly and cools the control solenoid assembly. The transmission fluid temperature sensor is located in the control solenoid assembly and is not serviced separately. The Transmission Fluid Temperature parameter on the scan tool should rise steadily to a normal operating temperature, and then stabilize.

The thermal bypass valve is mechanically operated, based on the oil temperature of the transmission in order to maintain optimum transmission operating efficiency. The valve has an activating temperature of 82°C (176°F), with the range to move being 78 - 83°C (172 - 181°F). The full open temperature is 96°C (205°F). The thermal bypass valve assembly begins to open at 82°C (176°F) for optimum transmission operation and fuel economy. The valve has a typical oil flow rate of 9 - 10 lpm (2.4 - 2.6 gpm).

Cold Mode:

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82°C (176°F) and below the thermal bypass valve bypasses the oil going to the cooler and sends the fluid back to the transmission.

Mixing Mode:

82 - 96°C (176 - 205°F) the thermal bypass valve is in mixing mode - some of the fluid flows back to the trans and some flows through the transmission oil cooler.

Hot Mode:

Above 96°C (205°F) The thermal bypass valve is fully open and transmission oil flows through the cooler then back to the transmission.

Reference Information


Schematic Reference

image Automatic Transmission Controls Schematics image Park Engine Off

image Park Engine On

Description and Operation

image Transmission General Description

image Transmission Indicators and Messages

Scan Tool Reference

Control Module References for scan tool information Special Tools

image DT-24731 Tempil Stick

image DT-45096 Transmission Oil Cooler System Flush and Flow Test Tool

For equivalent regional tools, refer to Special Tools .

Component Testing


1. Perform the Fluid Leak Diagnosis .

2. Verify airflow through the radiator is not obstructed. Refer to Radiator Cleaning .

3. Perform the Transmission Fluid Level and Condition Check procedure.

4. Perform the Line Pressure Check procedure.

5. Perform the Automatic Transmission Fluid Pump Pressure High or Low procedure.

6. Perform the Transmission Fluid Cooler Flow Test and Flushing.

7. With a hand held or infra red thermometer or DT-24731 tempil stick, test for the transmission cooler supply line thermal bypass valve assembly opening at 96°C (205°F). The transmission cooler supply line temperature should be higher on the transmission side of the thermal bypass valve assembly than the cooler side until 96°C (205°F) is reached.

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image If the thermal bypass valve tests stuck closed

Replace the thermal bypass valve assembly.

image If the thermal bypass valve tests normal

Inspect the transmission oil passages for a blockage.

image If passages are blocked

Repair as necessary.

image If passages are not blocked

8. All OK


Repair Instructions


Perform the Diagnostic Repair Verification after completing the repair.

image Transmission Fluid Auxiliary Cooler Replacement

image Transmission Fluid Cooler Thermal Bypass Valve Replacement image Transmission Fluid Cooler Inlet Pipe Replacement

image Transmission Fluid Cooler Outlet Pipe Replacement

TRANSMISSION FLUID COOLER FLOW TEST AND FLUSHING

GM studies indicate that plugged or restricted transmission oil coolers and pipes cause insufficient transmission lubrication and elevated operating temperatures which can lead to premature transmission failure. Many repeat repair cases could have been prevented by following published procedures for transmission oil cooler flushing and flow checking. This procedure includes flow checking and flushing the auxiliary transmission oil cooler, if equipped.

NOTE: Use the DT-45096 transmission oil cooling system flush and flow test tool to flush and flow test the transmission oil cooler and the oil cooler pipes after the transmission is removed for repairs.


Only use the appropriate GM automatic transmission fluid when doing a repair on a GM transmission.

If the fluid in the DT - 45096 transmission oil cooling system flush and flow test tool is different than what is used in the transmission, after performing the flush and flow test, use compressed air to blow the residual transmission fluid out of the oil cooler and lines.

Time allowance for performing the cooler flow checking and flushing procedure has been included in the appropriate labor time guide operations since the 1987 model year. The service procedure steps for oil cooler flushing and flow testing are as follows:

Cooler Flow Check and Flushing Steps


1. Machine Set-up

2. Determine Minimum Flow Rate

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3. Back Flush

4. Forward Flush

5. Flow Test

6. Code Recording Procedure

7. Clean-up

Special Tools

image DT-45096 Transmission Oil Cooling System Flush and Flow Test Tool

image DT-45096-50 Transmission Cooler Flush Adapter

image DT-45096-55 Transmission Cooler Flush Adapter

image Shop air supply with water/oil filters, regulator and pressure gauge - minimum 90 psi image Eye protection

image Rubber gloves

For equivalent regional tools, refer to Special Tools.

Machine Set-up

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image


Fig. 1: View Of Main Power Switch & Main Function Switch Courtesy of GENERAL MOTORS COMPANY

1. Verify that the main power switch (1) is in the OFF position.

2. Place the main function switch (2) in the IDLE position.

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image


Fig. 2: Connecting To 12V DC Power Source Courtesy of GENERAL MOTORS COMPANY

3. Connect DT 45096 flush and flow test tool to the vehicle 12V DC power source by connecting the red battery clip to the positive, +, battery post on the vehicle and connect the negative lead to a known good chassis ground.

4. Turn the main power switch to the ON position.

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image


Fig. 3: Filling Supply Tank With Transmission Fluid Courtesy of GENERAL MOTORS COMPANY


CAUTION: Do not overfill the supply vessel. Damage to the unit may result. To verify the fluid level, view the LCD screen display while filling the unit, to ensure the fluid level does not exceed 30 L (32 qt).


5. Fill the supply tank with the appropriate GM automatic transmission fluid through the fill port.

6. Reinstall and tighten the fill cap.

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image


Fig. 4: Applying Shop Air Supply Hose To Quick-Disconnect Courtesy of GENERAL MOTORS COMPANY

7. Connect a shop air supply hose to the quick-disconnect on the rear panel marked SUPPLY AIR.


Determine Minimum Flow Rate

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image


Fig. 5: Identifying Machine Display Of Automatic Transmission Fluid Temperature Courtesy of GENERAL MOTORS COMPANY

1. From the machine display, identify the temperature of the automatic transmission fluid that is stored in the supply vessel of DT 45096 flush and flow test tool.

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image


Fig. 6: Identifying Transmission Oil Cooler Metal Composition Courtesy of GENERAL MOTORS COMPANY

2. Determine whether the transmission oil cooler is steel or aluminum by using a magnet (1) at the cooler flange (2) at the radiator.

3. Refer to the table below. Using the temperature from step 1, locate on either the Steel MINIMUM Flow Rate table or the Aluminum MINIMUM Flow Rate table the minimum flow rate in gallons per minutes (GPM). Record the minimum flow rate in GPMs and the supply fluid temperature for further reference.

Example

image Fluid temperature: 75°F image Cooler Type: Steel

The MINIMUM flow rate for this example would be 0.8 GPM.

4. Inspect transmission oil cooler lines for damage or kinks that could cause restricted oil flow. Repair as needed and refer to the appropriate GM service manual procedures.

Minimum Flow Rate in Gallons Per Minute (gpm)

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Temperature Range

Steel

Aluminum

65 - 66°F

0.6 gpm

0.5 gpm

67 - 70°F

0.7 gpm

0.6 gpm

71 - 75°F

0.8 gpm

0.7 gpm

76 - 80°F

0.9 gpm

0.8 gpm

81 - 84°F

1.0 gpm

0.9 gpm

85 - 89°F

1.1 gpm

1.0 gpm

90 - 94°F

1.2 gpm

1.1 gpm

95 - 98°F

1.3 gpm

1.2 gpm

99 - 103°F

1.4 gpm

1.3 gpm

104 - 108°F

1.5 gpm

1.4 gpm

109 - 112°F

1.6 gpm

1.5 gpm

113 - 117°F

1.7 gpm

1.6 gpm

118 - 120°F

1.8 gpm

1.7 gpm

Bypass Valve Removal


image


Fig. 7: Fluid Cooler Bypass Valve

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Courtesy of GENERAL MOTORS COMPANY

1. Remove the fluid cooler bypass valve. Refer to Transmission Fluid Cooler Thermal Bypass Valve Replacement.

2. Install the DT 45096-55 cooler flush adapter.


Back Flush Procedure


image


Fig. 8: Cooler Flush Adapter

Courtesy of GENERAL MOTORS COMPANY

1. Connect the DT 45096-50 flush adapter (1) to the vehicle transmission oil cooler supply and return lines at the transmission.

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image


Fig. 9: View Of Black Supply Hose And Clear Waste Hose Courtesy of GENERAL MOTORS COMPANY

2. Connect the black supply hose (1) to the return line, top connector of the transmission, and the clear waste hose (2) to the feed line, bottom connector of the transmission, to the vehicle cooler lines. This is the reverse flow - backflush direction.

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image


Fig. 10: View Of Main Function Switch FLUSH Position Courtesy of GENERAL MOTORS COMPANY

3. Turn the main function switch to the FLUSH position. Allow the machine to operate for 30 seconds.

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image


Fig. 11: View Of Main Function Switch IDLE Position Courtesy of GENERAL MOTORS COMPANY

4. Turn the main function switch to the IDLE position and allow the supply vessel pressure to dissipate.


Forward Flush

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image


Fig. 12: Identifying Supply And Waste Hoses Courtesy of GENERAL MOTORS COMPANY

1. Disconnect the supply and waste hoses from the vehicle cooler lines. Reverse the supply and waste hoses to provide a normal flow direction.

.


image


Fig. 13: View Of Main Function Switch FLUSH Position Courtesy of GENERAL MOTORS COMPANY

2. Turn the main function switch to the FLUSH position and allow machine to operate for 30 seconds.


Flow Test

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image


Fig. 14: View Of Main Function Switch FLOW Position Courtesy of GENERAL MOTORS COMPANY


NOTE: If the flow rate is less than 0.5 gpm, the LCD displays an error message.

Refer to the Troubleshooting section of the operation manual.


1. Turn the main function switch to the FLOW position and allow the oil to flow for 15 seconds. Observe and note the flow rate; this is the TESTED flow rate.

2. Compare the TESTED flow rate to the MINIMUM flow rate information previously recorded.

image If the TESTED flow rate is equal to or greater than the MINIMUM flow rate recorded, the oil cooling system is functioning properly. Perform Code Recording Procedure.

image If the TESTED flow rate is less than the MINIMUM flow rate previously recorded, repeat the back flush and forward flush procedures.

3. If the TESTED flow rate is less than the MINIMUM flow rate after the second test, perform Code Recording Procedure.

1. Replace the transmission oil cooler.

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2. Reconnect supply and waste hoses to the cooler lines in the normal flow direction. Perform Flow Test.

3. Perform Code Recording Procedure.


Code Recording Procedure


image


Fig. 15: View Of Main Function Switch CODE Position Courtesy of GENERAL MOTORS COMPANY

NOTE: image If power is interrupted prior to the recording of the seven-character code, the code will be lost and the flow rate test will need to be repeated.

image The flow test must run for a minimum of 8-10 seconds and be above

0.5 GPM for a code to be generated.


1. Turn the main function switch to the CODE position.

2. Record TESTED flow rate, temperature, cycle and seven-character flow code information on repair order.

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Clean-up


image


Fig. 16: View Of Main Power Switch & Main Function Switch Courtesy of GENERAL MOTORS COMPANY

1. Turn the main function switch (2) to the IDLE position and allow the supply vessel pressure to dissipate.

2. Turn the main power switch (1) to the OFF position.


NOTE: image A small amount of water may drain from the bottom of the unit when the air supply is disconnected. This is a normal operation of the built- in water separator.

image If the fluid in the DT-45096 transmission oil cooling system flush and flow test tool is different than what is used in the transmission, use compressed air to blow the residual transmission fluid out of the oil cooler and lines.


3. Disconnect the supply and waste hoses and the 12-volt power source from the vehicle.

.


image


Fig. 17: Applying Shop Air Supply Hose To Quick-Disconnect Courtesy of GENERAL MOTORS COMPANY

4. Disconnect the air supply hose from DT-45096 flush and flow test tool.

5. Remove DT-45096-55 cooler flush adapter and install the fluid cooler bypass valve.

6. Remove DT-45096-50 adapters.

7. Attach cooler lines to the transmission.

8. Dispose of the waste automatic transmission fluid in accordance with all applicable federal, state, and local requirements.

REPAIR INSTRUCTIONS

TRANSMISSION FLUID AUXILIARY COOLER REPLACEMENT

Removal Procedure


1. Remove Air Conditioning Condenser & Air Conditioning Condenser Bracket Air Conditioning

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Condenser Replacement

2. Disconnect Transmission Fluid Cooler Thermal Bypass Valve@Transmission Fluid Auxiliary Cooler

Transmission Fluid Cooler Thermal Bypass Valve Replacement


image

Fig. 18: Transmission Fluid Auxiliary Cooler Courtesy of GENERAL MOTORS COMPANY

3. Remove Transmission Fluid Auxiliary Cooler (1) @Radiator


image

Fig. 19: Transmission Fluid Auxiliary Cooler And Air Conditioning Condenser Bracket Courtesy of GENERAL MOTORS COMPANY


NOTE: Depress 2 tabs to release transmission fluid auxiliary cooler from the air condition condenser bracket.


4. Remove Transmission Fluid Auxiliary Cooler (2) @Air Conditioning Condenser Bracket (1)


Installation Procedure

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image

Fig. 20: Transmission Fluid Auxiliary Cooler And Air Conditioning Condenser Bracket Courtesy of GENERAL MOTORS COMPANY

1. Install Transmission Fluid Auxiliary Cooler (2) @Air Conditioning Condenser Bracket (1)


image


Fig. 21: Transmission Fluid Auxiliary Cooler Courtesy of GENERAL MOTORS COMPANY

2. Install Transmission Fluid Auxiliary Cooler (1) @Radiator

3. Connect Transmission Fluid Cooler Thermal Bypass Valve@Transmission Fluid Auxiliary Cooler

Transmission Fluid Cooler Thermal Bypass Valve Replacement

4. Install Air Conditioning Condenser & Air Conditioning Condenser Bracket Air Conditioning Condenser Replacement

5. Fill the transmission to the proper level with NEW transmission fluid. Transmission Fluid Drain and Fill

TRANSMISSION FLUID COOLER THERMAL BYPASS VALVE REPLACEMENT

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image

Fig. 22: Transmission Fluid Cooler Thermal Bypass Valve Courtesy of GENERAL MOTORS COMPANY


Callout

Component Name

Preliminary Procedures

1. Front Bumper Fascia Removal and Installation

2. Disconnect Transmission Fluid Cooler Outlet Pipe@Transmission Fluid Cooler Thermal Bypass Valve Transmission Fluid Cooler Outlet Pipe Replacement

3. Disconnect Transmission Fluid Cooler Inlet Pipe@Transmission Fluid Cooler Thermal Bypass Valve Transmission Fluid Cooler Inlet Pipe Replacement


1

Transmission Fluid Cooler Thermal Bypass Valve Bolt (Qty: 2)


CAUTION:

Fastener Caution


Tighten

9 N.m (80 lb in)


2

Transmission Fluid Cooler Thermal Bypass Valve Quick Connect Fitting (Qty: 2)

Procedure

1. Place a container beneath the bypass valve to catch spilling transmission fluid.

.


Callout

Component Name


2. Disconnect Quick Connect Fitting@Transmission Fluid Auxiliary Cooler Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection.


3

Transmission Fluid Cooler Thermal Bypass Valve

Procedure

After installation is finished fill the transmission to the proper level. Refer to Transmission Fluid Drain and Fill .

TRANSMISSION FLUID COOLER HOSE/PIPE QUICK-CONNECT FITTING DISCONNECTION AND CONNECTION

Special Tools


GE-41623 Cooler Quick Connect Tool

For equivalent regional tools, refer to Special Tools.

Removal Procedure


image

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Fig. 23: Generator Cooling Inlet Pipe

Courtesy of GENERAL MOTORS COMPANY

1. Install the GE-41623 cooler quick connect tool onto the transmission oil cooler (TOC) pipe.


image


Fig. 24: Sliding J 41623-B Toward Generator Cooling Inlet Pipe Fitting Courtesy of GENERAL MOTORS COMPANY

2. Slide the GE-41623 cooler quick connect tool toward the TOC pipe fitting.

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image


Fig. 25: Rotating J 41623-B On Coolant Pipe Courtesy of GENERAL MOTORS COMPANY


NOTE: Rotate the GE-41623 cooler quick connect tool to engage the TOC pipe fitting's retainer slots.

The GE-41623 cooler quick connect tool should be nearly flush with the fitting.


3. Connect the GE-41623 cooler quick connect tool onto the TOC pipe fitting.

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image


Fig. 26: Identifying Retainer Clip

Courtesy of GENERAL MOTORS COMPANY

4. Rotate the GE-41623 cooler quick connect tool until the retainer clip (1) rises above the fitting retainer seat.

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image


Fig. 27: Generator Cooling Inlet Pipe

Courtesy of GENERAL MOTORS COMPANY

5. Pull back on the TOC pipe to disengage the pipe from the TOC pipe fitting.

6. Remove the GE-41623 cooler quick connect tool from the TOC pipe.


Installation Procedure

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image


Fig. 28: View Of Generator Cooling Inlet Pipe & Generator Cooling Inlet Pipe Fitting Courtesy of GENERAL MOTORS COMPANY


NOTE: Inspect the TOC pipe fitting and retaining clip for signs of wear or damage.

Replace the components if necessary.


1. Install the TOC pipe into the TOC pipe fitting.

A distinct snap should be heard or felt when assembling the TOC pipe to the fitting.

2. To ensure the cooler line is properly installed, give the cooler pipe a gentle pull.

TRANSMISSION FLUID COOLER PIPE FITTING REPLACEMENT

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image

Fig. 29: Transmission Fluid Cooler Pipe Fitting Courtesy of GENERAL MOTORS COMPANY


Callout

Component Name

Preliminary Procedures

1. Front Bumper Fascia Removal and Installation

2. Disconnect Transmission Fluid Cooler Thermal Bypass Valve@Transmission Fluid Auxiliary Cooler Transmission Fluid Cooler Thermal Bypass Valve Replacement


1

Transmission Fluid Cooler Pipe Fitting (Qty: 2)


CAUTION:

Fastener Caution


Procedure

1. Fill the transmission to the proper level with NEW transmission fluid. Transmission Fluid Drain and Fill

2. Inspect for transmission fluid leaks.


NOTE:

The correct thread engagement

.


Callout

Component Name


is critical. Cross- threaded fittings can achieve proper tightness and still leak.


Tighten

11 N.m (97 lb in)

TRANSMISSION FLUID COOLER INLET PIPE REPLACEMENT

Removal Procedure


1. Remove Front Wheelhouse Liner Replacement (Left Side) Front Wheelhouse Liner Replacement (Right Side) - Left Side

2. Remove Front Bumper Fascia Removal and Installation


image


Fig. 30: View Of Clip

Courtesy of GENERAL MOTORS COMPANY

3. Remove Clip (1)

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image

Fig. 31: Transmission Fluid Cooler Pipe Connector Cap Courtesy of GENERAL MOTORS COMPANY

4. Remove Transmission Fluid Cooler Pipe Connector Cap (2)

5. Place a container beneath the transmission fluid cooler inlet pipe (1) to catch spilling transmission fluid.

6. Disconnect Transmission Fluid Cooler Inlet Pipe@Transmission Fluid Cooler Thermal Bypass Valve

Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection


image

Fig. 32: Transmission Fluid Cooler Inlet Pipe, Bolt And Sealing Washer Courtesy of GENERAL MOTORS COMPANY

7. Place a container beneath the transmission fluid cooler inlet pipe (3) to catch spilling transmission fluid.

8. Remove Transmission Fluid Cooler Pipe Bolt (1)

9. Disconnect Transmission Fluid Cooler Inlet Pipe

10. Remove Sealing Washer (2) and DISCARD

11. Remove the transmission fluid cooler inlet pipe from the vehicle.

.


Installation Procedure

1. Position the transmission fluid cooler inlet pipe onto the vehicle.


image

Fig. 33: Transmission Fluid Cooler Inlet Pipe, Bolt And Sealing Washer Courtesy of GENERAL MOTORS COMPANY

2. Install a NEW sealing washer.(2)

3. Connect Transmission Fluid Cooler Inlet Pipe (3)

4. Install Transmission Fluid Cooler Pipe Bolt (1) and tighten 22 N.m (16 lb ft)


image

Fig. 34: Transmission Fluid Cooler Pipe Connector Cap Courtesy of GENERAL MOTORS COMPANY

5. Connect Transmission Fluid Cooler Inlet Pipe (1) @Transmission Fluid Cooler Thermal Bypass Valve

Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection

6. Install Transmission Fluid Cooler Pipe Connector Cap (2)

.


image


Fig. 35: View Of Clip

Courtesy of GENERAL MOTORS COMPANY

7. Install Clip (1)

8. Install Front Bumper Fascia Removal and Installation

9. Install Front Wheelhouse Liner Replacement (Left Side) Front Wheelhouse Liner Replacement (Right Side) - Left Side

TRANSMISSION FLUID COOLER OUTLET PIPE REPLACEMENT

Removal Procedure


1. Remove Front Wheelhouse Liner Replacement (Left Side) Front Wheelhouse Liner Replacement (Right Side) - Left Side

2. Remove Front Bumper Fascia Removal and Installation

3. Remove Generator Control Module Coolant Pump Replacement


image


Fig. 36: View Of Clip

.


Courtesy of GENERAL MOTORS COMPANY


NOTE: Reposition the generator control module coolant pump hoses as necessary for access.


4. Remove Clip (1)


image

Fig. 37: Transmission Fluid Cooler Pipe Connector Cap Courtesy of GENERAL MOTORS COMPANY

5. Remove Transmission Fluid Cooler Pipe Connector Cap (2)

6. Place a container beneath the transmission fluid cooler outlet pipe (1) to catch spilling transmission fluid.

7. Disconnect Transmission Fluid Cooler Outlet Pipe@Transmission Fluid Cooler Thermal Bypass Valve

Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection


image

Fig. 38: Transmission Fluid Cooler Outlet Pipe, Bolt And Sealing Washer Courtesy of GENERAL MOTORS COMPANY

.


8. Place a container beneath the transmission fluid cooler outlet pipe (2) to catch spilling transmission fluid.

9. Remove Transmission Fluid Cooler Pipe Bolt (1)

10. Disconnect Transmission Fluid Cooler Outlet Pipe

11. Remove Sealing Washer(3) and DISCARD

12. Remove the transmission fluid cooler outlet pipe from the vehicle.


Installation Procedure

1. Position the transmission fluid cooler outlet pipe onto the vehicle.


image

Fig. 39: Transmission Fluid Cooler Outlet Pipe, Bolt And Sealing Washer Courtesy of GENERAL MOTORS COMPANY

2. Install a NEW sealing washer.(3)

3. Connect Transmission Fluid Cooler Outlet Pipe (2)

4. Install Transmission Fluid Cooler Pipe Bolt (1) and tighten 22 N.m (16 lb ft)


image

Fig. 40: Transmission Fluid Cooler Pipe Connector Cap

.


Courtesy of GENERAL MOTORS COMPANY

5. Connect Transmission Fluid Cooler Outlet Pipe@Transmission Fluid Cooler Thermal Bypass Valve (1)

Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection

6. Install Transmission Fluid Cooler Pipe Connector Cap (2)


image

Fig. 41: View Of Clip

Courtesy of GENERAL MOTORS COMPANY

7. Install Clip (1)

8. Install Generator Control Module Coolant Pump Replacement

9. Install Front Bumper Fascia Removal and Installation

10. Install Front Wheelhouse Liner Replacement (Left Side) Front Wheelhouse Liner Replacement (Right Side) - Left Side

TRANSMISSION FLUID COOLER INLET AND OUTLET PIPE REPLACEMENT

Removal Procedure


1. Remove Front Wheelhouse Liner Replacement (Left Side) Front Wheelhouse Liner Replacement (Right Side) - Left Side

2. Remove Front Bumper Fascia Removal and Installation

.


image


Fig. 42: View Of Clip

Courtesy of GENERAL MOTORS COMPANY

3. Remove Clip (1)


image

Fig. 43: Transmission Fluid Cooler Pipe Connector Cap Courtesy of GENERAL MOTORS COMPANY

4. Remove Transmission Fluid Cooler Pipe Connector Cap (2)

5. Place a container beneath the transmission fluid cooler inlet and outlet pipe (1) to catch spilling transmission fluid.

6. Disconnect Transmission Fluid Cooler Inlet and Outlet Pipe Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection

.


image

Fig. 44: Transmission Fluid Cooler Outlet Pipe, Bolt And Sealing Washer Courtesy of GENERAL MOTORS COMPANY

7. Place a container beneath the transmission fluid cooler outlet pipe (2) to catch spilling transmission fluid.

8. Remove Transmission Fluid Cooler Pipe Bolt (1)

9. Disconnect Transmission Fluid Cooler Outlet Pipe

10. Remove Sealing Washer (3) and DISCARD


image

Fig. 45: Transmission Fluid Cooler Inlet Pipe, Bolt And Sealing Washer Courtesy of GENERAL MOTORS COMPANY

11. Place a container beneath the transmission fluid cooler inlet pipe (3) to catch spilling transmission fluid.

12. Remove Transmission Fluid Cooler Pipe Bolt (1)

13. Disconnect Transmission Fluid Cooler Inlet Pipe

14. Remove Sealing Washer (2) and DISCARD

15. Remove the transmission fluid cooler inlet and outlet pipe from the vehicle.

.


Installation Procedure

1. Position the transmission fluid cooler inlet and outlet pipe onto the vehicle.


image

Fig. 46: Transmission Fluid Cooler Inlet Pipe, Bolt And Sealing Washer Courtesy of GENERAL MOTORS COMPANY

2. Install a NEW sealing washer.(2)

3. Connect Transmission Fluid Cooler Inlet Pipe (3)


CAUTION: Fastener Caution


4. Install Transmission Fluid Cooler Pipe Bolt (1) and tighten 22 N.m (16 lb ft)


image

Fig. 47: Transmission Fluid Cooler Outlet Pipe, Bolt And Sealing Washer Courtesy of GENERAL MOTORS COMPANY

5. Install a NEW sealing washer.(3)

6. Connect Transmission Fluid Cooler Outlet Pipe (2)

.


7. Install Transmission Fluid Cooler Pipe Bolt (1) and tighten 22 N.m (16 lb ft)


image

Fig. 48: Transmission Fluid Cooler Pipe Connector Cap Courtesy of GENERAL MOTORS COMPANY

8. Connect Transmission Fluid Cooler Inlet and Outlet Pipe (1)Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection

9. Install Transmission Fluid Cooler Pipe Connector Cap (2)


image

Fig. 49: View Of Clip

Courtesy of GENERAL MOTORS COMPANY

10. Install Clip (1) -

11. Install Front Bumper Fascia Removal and Installation

12. Install Front Wheelhouse Liner Replacement (Left Side) Front Wheelhouse Liner Replacement (Right Side) - Left Side

SPECIAL TOOLS AND EQUIPMENT

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SPECIAL TOOLS



Illustration

Tool Number/ Description


image


DT 41623-B GE 41623-B J 41623-B

Cooler Quick Connect Tool

.



Illustration

Tool Number/ Description


image


DT 45096

J 45096

Transmission Oil Cooling System Flush and Flow Test Tool

.



Illustration

Tool Number/ Description


image


DT 45096-50

J 45096-50

Transmission Cooler Flush Adapter

.



Illustration

Tool Number/ Description


image


DT 45096-55

J 45096-55

Transmission Cooler Flush Adapter

.



Illustration

Tool Number/ Description


image


GE-24731 J-24731

Tempilstick


image